A device that directs or regulates the flow of fluid or air within a system is called a valve. Almost all systems and processes need valves to control liquid and gas flow. They’re crucial parts of a piping system that transports gases, liquids, vapors, etc.
Valve types include ball, gate, butterfly, globe, check, plug, diaphragm, control valves, and more. Some valves are operated automatically while others are manually or with an actuator.
Valves can be found practically anywhere in homes, hospitals, and more. And sometimes, choosing the right valve can be very difficult and confusing. Let’s dive into some factors that can help you choose the right valve for your industry needs.
Table of Contents
The Purpose
Whenever you choose a valve, you must first decide whether it will be used to control or stop the flow of fluid or air. It’s essential to know whether the valve is powered manually or automatically when it comes to its functioning mechanism. In one case, someone must be present to operate the valve; in the other, the valve can be regulated remotely (for example, from a control station). Or there are even actuated valves operated by pneumatic, electric, or hydraulic actuators.
Also, understand how the valve will be integrated into the system, as well as the sort of assembly or installation that will be employed. Understanding the purpose can help you know the types of valves you are going to use.
Valve Types
Different varieties of valves are available, each of which will be more or less suited to your requirements. If you wish to stop a fluid from flowing, you can use a shut-off valve, including a gate valve or ball valve.
If you need to control air movement, you can use control valves such as a pilot valve, direct acting valve, etc.
The function of the valve in the system can help you understand which type to choose. If you don’t find enough information about valves, it is preferable to seek assistance from professionals, i.e., someone with proper experience in the field. However, you should know your needs well so that experts can help you choose the right valve.
Size
The valve plays a crucial role in the system’s operation. The system will never operate efficiently without a correctly sized valve.
Oversized valves cause poor controllability, which can lead to system hunting or cycling. To maintain the desired flow, an undersized valve will require a higher pressure drop across the valve, which may not give the requisite capacity. The pump has to work harder as a result, and the valve is more susceptible to cavitation.
Choosing the right valve size is critical for cost savings as well as ensuring accurate, safe, and dependable operation.
The first thing to think about is the valve’s overall size, in terms of physical dimensions and internal size, and flow rates. Selecting a valve that does not fit adequately in the available space may result in additional costs. Choosing a valve that does not deliver the optimal flow rate can result in inaccurate flow control or even complete system failure.
When determining the appropriate size, consider both the connector diameter and the total flow rate of the valve. Some valves provide great flow, while others restrict flow and increase pressure.
Performance Requirements
A valve is supposed to function under a variety of temperature and pressure settings. A good valve should continue to function well at the system’s lowest and highest pressures and temperatures.
In highly pressurized systems, metal valves outperform plastic valves, particularly when operating temperatures are high, as metals are stronger than plastics.
Understand the specifications for chemical compatibility. The materials used to construct the valve must be compatible with the gases or liquids that pass through it. Plastic valves are typically more resistant to corrosive chemicals than metal valves.
Maintenance
When choosing the right valve, it’s essential to think about maintenance as well. As valves wear out over time, you must consider the maintenance cost when selecting a valve. This is critical for application stability as well as valve dependability. Using a faulty valve is extremely dangerous since it may cause fluid or gas leakages.
When you select a valve, you should also think about the type of valve connection, since this has an impact on the ease and speed of repair or maybe replacement. Each form of connection has its own set of benefits and drawbacks, so it’s a good idea to conduct research and choose the one that matches your needs.
These are some of the tips you can consider when choosing a valve. Opt for Valves, Automation, and Accessories in Toronto, Canada, and find the one that matches your industry needs with all of our above-mentioned pointers in mind.
